IMPACT OF VARIOUS TRAVELER WEIGHTS ON THE QUALITY AND PERFORMANCE OF IDENTICAL COUNT YARN PRODUCED FROM DIFFERENT COTTON VARIETIES

Yıl 2024, Cilt: 27 Sayı: 3, 657 – 668, 03.09.2024

Mehmet Şahin , Osman Babaarslan

https://doi.org/10.17780/ksujes.1345081

Öz

In recent years, due to the excessive increase in machine prices, changes in energy policies, the rising cost of fibre, and fluctuations in the prices of spare materials, the goal has been to achieve a high-performance working system without sacrificing quality while reducing production costs. The selection and maintenance of the ring traveler, ring, and bobbin group, which are essential components in the yarn winding process, are crucial in the ring-spinning system for continuous performance. Even small improvements in this area are significant, as they can lead to higher production and increased profits for the enterprise. This study investigates the quality changes and machine performance that may occur by using light and heavy travelers, in addition to the standard traveler, in producing compact ring yarn with a count of Ne 30/1 (20 tex) using 100% domestic cotton. The results indicate a positive effect on yarn quality parameters, especially hairiness, and tenacity, with the best results obtained using ISO 31.5, known as a light traveler. The best result in terms of yarn breaks per 1000 spindles per hour was also achieved with ISO 31.5.

Anahtar Kelimeler

Ring spinning, traveler, hairiness, yarn strength

Kaynakça

• Alaşehirli, G. (2009). Investigation of hollow yarn spinning techniques in ring spinning machine and investigation of yarn properties (Doctoral dissertation, SDÜ Institute of Science and Technology). Engin, İ., (1997), Tekstil Maraton, Issue 6, Adana
• Ayan, H.E.& Sabır, E.C. (2013). The Effect of Spinning Parameters on Yarn Quality. Çukurova University Journal of Engineering-Architecture Faculty, 28(1), 111-118. Retrieved from https://dergipark.org.tr/tr/pub/cukurovaummfd/issue / 22759/242923
• BALCI KILIÇ, G. O. N. C. A. (2010). Factors affecting yarn friction properties (Doctoral dissertation, DEÜ Institute of Science and Technology).
• Bozkurt, Y. (1993). Analysis of Yarn Breakage in Ring Spinning Machines, Tekstil ve Mühendis, vol. 7, no. 42.
• Can, Y., & Kırtay, E. (2011). Yarn Hairiness and Factors Affecting Hairiness in Cotton Yarns (Literature Review). Pamukkale University Journal of Engineering Sciences, 9 (3).
• Coşkun, E. Investigation of the Effect of Traveler Life on Energy Consumption of Ring Spinning Machine. UCTEK 2019, 72.
• Cetin, E. (2009). The Effect of Friction Coefficient and Yarn Hairiness on Pilling in Ring and Compact Yarns (Doctoral dissertation, Marmara Universitesi, Turkey).
• Erem, A. D. (2006). Investigation of chenille yarn parameters affecting the usage performance and abrasion resistance of upholstery fabrics (Doctoral dissertation, Institute of Science and Technology).
• Gemci, R., & Bıçkı, O. (2003). Effects of ring diameter variation on yarn quality in ring spinning. Journal of Uludag University Faculty of Engineering and Architecture, 8(1), 39-44.
• Kaya, M. T. (2005). The Effects of Balloon Angle and Yarn Tension on Yarn Properties in Ring Spinning Machine (Doctoral dissertation, Marmara Universitesi, Turkey).
• Örtlek, H. G., & Babaarslan, O. (2003). Investigation of hairiness properties of core-spun yarns (pes/viscose) containing spandex (lycra). Journal of Uludag University Faculty of Engineering and Architecture, 8(1), 79-93.
• Şahin, M., & Babaarslan, O. (2022). Use of Hamel Twisting (Elasto-Twist) Technology in Plying-Twisting of Fine Count Compact Yarns and Yarn Properties. Çukurova University Journal of Engineering Faculty, 37(1), 159-170. https://doi.org/10.21605/cukurovaumfd.1095009
• Tanır, S. K. (2007). Investigation of Hairiness and Various Yarn Properties of Blended Ring Yarns Depending on Blend Ratios (Doctoral dissertation, Marmara Universitesi, Turkey).
• Usta, İ., Factors Affecting Hairiness in Yarn and Solution Approaches', PhD Thesis, Marmara University Science. Ens., 2000
• Uzun, M. (2007). The relationship between traveler properties and yarn properties in ring spinning (Doctoral dissertation, Marmara Universitesi, Turkey).

FARKLI PAMUK ÇEŞİTLERİNDEN ÜRETİLEN AYNI NUMARALI İPLİKLERİN KALİTE VE PERFORMANSI ÜZERİNDE ÇEŞİTLİ KOPÇA AĞIRLIKLARININ ETKİSİ

Yıl 2024, Cilt: 27 Sayı: 3, 657 – 668, 03.09.2024

Mehmet Şahin , Osman Babaarslan

https://doi.org/10.17780/ksujes.1345081

Öz

Son yıllarda makine fiyatlarının aşırı artması, enerji politikaları, kullanılacak elyafın fiyat artışı ve yedek malzeme sarfiyatında fiyat dalgalanmalarının yukarı yönde gerçekleşmesinden dolayı, üretimde maliyetin düşürülmesi için kaliteden ödün vermeden performanslı çalışma sistemi hedeflenmektedir. Performanslı çalışmanın devamlı olması için ring iplik eğirme sisteminde kopça, bilezik ve iplik sarım malzemesi olan masura grubunun seçimi ve bakım işlemleri önemlidir. Burada yapılabilecek küçük iyileştirmeler dahi işletmeye üretim ve kar olarak döneceğinden büyük önem arz etmektedir. Bu çalışmada %100 yerli pamuk kullanılarak Ne 30/1 (20 tex) numarada üretilen kompakt ring ipliği üretiminde kullanılan standart kopçanın dışında bir hafif bir de ağır kopça kullanılarak oluşabilecek kalite değişimleri ve makine performansı incelenmiştir. Sonuçta tüm iplik kalite parametrelerinin yapılmış olan bu küçük değişiklikten etkilenmiş olduğu görülmüş olup en iyi sonucun hafif kopça olarak bilinen İSO 31,5’ta elde edildiği tespit edilmiştir. Saatte 1000 iğ başına iplik kopuşu açısından da en iyi sonuç ISO 31.5 ile elde edilmiştir.

Anahtar Kelimeler

Ring iplikçiliği, kopça, tüylülük, iplik mukavemeti

Kaynakça

• Alaşehirli, G. (2009). Investigation of hollow yarn spinning techniques in ring spinning machine and investigation of yarn properties (Doctoral dissertation, SDÜ Institute of Science and Technology). Engin, İ., (1997), Tekstil Maraton, Issue 6, Adana
• Ayan, H.E.& Sabır, E.C. (2013). The Effect of Spinning Parameters on Yarn Quality. Çukurova University Journal of Engineering-Architecture Faculty, 28(1), 111-118. Retrieved from https://dergipark.org.tr/tr/pub/cukurovaummfd/issue / 22759/242923
• BALCI KILIÇ, G. O. N. C. A. (2010). Factors affecting yarn friction properties (Doctoral dissertation, DEÜ Institute of Science and Technology).
• Bozkurt, Y. (1993). Analysis of Yarn Breakage in Ring Spinning Machines, Tekstil ve Mühendis, vol. 7, no. 42.
• Can, Y., & Kırtay, E. (2011). Yarn Hairiness and Factors Affecting Hairiness in Cotton Yarns (Literature Review). Pamukkale University Journal of Engineering Sciences, 9 (3).
• Coşkun, E. Investigation of the Effect of Traveler Life on Energy Consumption of Ring Spinning Machine. UCTEK 2019, 72.
• Cetin, E. (2009). The Effect of Friction Coefficient and Yarn Hairiness on Pilling in Ring and Compact Yarns (Doctoral dissertation, Marmara Universitesi, Turkey).
• Erem, A. D. (2006). Investigation of chenille yarn parameters affecting the usage performance and abrasion resistance of upholstery fabrics (Doctoral dissertation, Institute of Science and Technology).
• Gemci, R., & Bıçkı, O. (2003). Effects of ring diameter variation on yarn quality in ring spinning. Journal of Uludag University Faculty of Engineering and Architecture, 8(1), 39-44.
• Kaya, M. T. (2005). The Effects of Balloon Angle and Yarn Tension on Yarn Properties in Ring Spinning Machine (Doctoral dissertation, Marmara Universitesi, Turkey).
• Örtlek, H. G., & Babaarslan, O. (2003). Investigation of hairiness properties of core-spun yarns (pes/viscose) containing spandex (lycra). Journal of Uludag University Faculty of Engineering and Architecture, 8(1), 79-93.
• Şahin, M., & Babaarslan, O. (2022). Use of Hamel Twisting (Elasto-Twist) Technology in Plying-Twisting of Fine Count Compact Yarns and Yarn Properties. Çukurova University Journal of Engineering Faculty, 37(1), 159-170. https://doi.org/10.21605/cukurovaumfd.1095009
• Tanır, S. K. (2007). Investigation of Hairiness and Various Yarn Properties of Blended Ring Yarns Depending on Blend Ratios (Doctoral dissertation, Marmara Universitesi, Turkey).
• Usta, İ., Factors Affecting Hairiness in Yarn and Solution Approaches', PhD Thesis, Marmara University Science. Ens., 2000
• Uzun, M. (2007). The relationship between traveler properties and yarn properties in ring spinning (Doctoral dissertation, Marmara Universitesi, Turkey).

Toplam 15 adet kaynakça vardır.

Ayrıntılar

Kaynak Göster

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